Monday, July 14, 2008

STEP CUTER

STEP CUTER

STEP 1: Cut the outer jacket of the wire about 1.5" to 2" from the end. This will give you room to work with the wire pairs. Separate the pairs and align them in the order shown below. Begin flattening the wires into a "ribbon" as shown so that it will easily slip into the connector and into the individual channeled areas.

©CP3, Inc.

STEP 2: Once you have all the wires aligned and ready to insert, you must trim them to approximately 1/2" in order to have as little "untwisted" wire in the connection as possible. Category 5 specifications require a certain number of twists per inch and even the connector counts!

©CP3, Inc.

STEP 3: Insert the wires into the connector making sure that each wire goes into its appropriate "channel" and extends all the way to the end of the the connector underneath the gold crimping connectors. Sometimes you can look at the end of the connector to see the copper wires if you're using solid copper cable. If the wires don't extend to the end of the connector, the crimp may not make contact.

©CP3, Inc.

STEP 4: Press the cable and the jacket into the connector firmly so that the jacket will be crimped by the plastic wedge near the rear of the connector, and insert it into your crimping tool and crimp the cable. RE-CRIMP the cable to make sure all connections are made.

STEP 5: Repeat steps 1 thru 4 for the other end of the cable for a standard ethernet cable.

CROSS & PATCH CABLE

Ethernet Cables - RJ45/Colors & Crossover - Illustration



CROSS CABLE

10-Base-T Crossover Cable

The following figure shows the correct wiring for a 10Base-T crossover cable (assuming you're using RJ-45 connectors).

This cable can be used to connect two computers together without a hub, or to connect two hubs together (without using an uplink port). If you're connecting two hubs together and one of them has an uplink port, use a straight cable (rather than the crossover) to connect the uplink port of one hub to one of the (non-uplink) ports of the other hub.

A bit of technical background: Most computer and workstation network adapter cards have interface ports referred to as MDI ports (RJ-45 pin assignments shown on the left side of the above drawing). "Uplink" ports on hubs have the same pin assignments. Most normal ports on hubs have MDI-X ports, which use pins 1 and 2 for receive, and pins 3 and 6 for transmit. A straight cable (one that connects pin 1 to pin 1, pin 2 to pin 2, etc.) can be used to connect an MDI port (a computer) to and MDI-X port (a normal port on a hub). Obviously, to connect two MDI ports together, it is necessary to connect pin 1 to pin 3, pin 2 to pin 6, and so forth.

RG 45

RJ-45

The RJ-45 connector is commonly used for network cabling and for telephony applications. It's also used for serial connections in special cases. Here's a look at it:

RJ-45 Connector


Also, please note that it is very important that a single pair be used for pins 3 and 6. If one conductor from one pair is used for pin 3 and a conductor from another pair is used for pin 6, performance will degrade. See the following figure.

To learn more about Ethernet, check out Charles Spurgeon's Ethernet Reference.

RJ-45 Pinout for RocketPort

The following chart shows the pinout for RJ-45 connectors used on certain RocketPort serial interface cards (manufactured by Comtrol).

Pin Name/Description
1 Request To Send
2 Data Terminal Ready
3 Ground
4 Transmit Data
5 Receive Data
6 Data Carrier Detect
7 Data Set Ready
8 Clear To Send

Pinouts for ISDN

Here's an ISDN BRI U port pinout for a Cisco 750 series router:

Pin Function
1 Not used
2 Not used
3 Not used
4 U interface network connection (tip)
5 U interface network connection (ring)
6 Not used
7 Power (pass-through to S connector)
8 Ground (pass-through to S connector)

The following chart shows the pinout for RJ-45 connectors used on certain ISDN S/T interfaces. For more info, see ANSI T1.605.

RJ-45 wiring for Ethernet (T568B standard)

Pin Color Name/Description
1 White/Orange N/A
2 Orange N/A
3 White/Green Receive+
4 Blue Transmit +
5 White/Blue Transmit -
6 Green Receive -
7 White/Brown -48VDC (optional)
8 Brown -48VDC Return (optional)

Friday, July 11, 2008

LAN

Notes:

  1. LAN cables are generically called UTP (Unshielded Twisted Pair) and are identified with a category rating. When installing new cable, unless there is a very good reason not to, you should be using category 5, 5e or 6 UTP which is rated for both 10 and 100mb LAN operation.

  2. UTP comes in two forms SOLID or STRANDED. SOLID refers to the fact that each internal conductor is made up of a single (solid!) wire, STRANDED means that each conductor is made up of multiple smaller wires. Stranded cable (which is typically more expensive) has a smaller 'bend- radius' (you can squeeze the cable round tighter corners with lower loss) and due to its flexibility should be used where you plug and unplug the cable frequently. All other things being equal the performance of both types of cable is the same. In general, solid cable is used for backbone wiring and stranded for PC to wall plug (patch) cables.

  3. There is NO excuse with all the choice of color cable and other techniques available to-day for not being able to visually spot the difference between at least a straight and a crossed cable before you spend 1 hour fitting the wrong cable into your network. For cheap-skates (which includes us) you can get heat-shrink colour tubing in a slew of colours which you fit on each end of the cable beside the connector to indicate the wiring type and standard instead of using different coloured cables. The advantage of this scheme is that when you change your wiring standard you can just change the sleeve colour - you don't have to rip out the cable. Disadvantage: You have to remember to put the tubing on BEFORE the connector!

  4. You CAN use 100base-TX wiring with a 10base-T network (but not always the other way round). In general ALWAYS use 100baseTX/T4 wiring standards.

  5. If you are using category 5, 5e or 6 wiring EVERYWHERE you can use the 100base-TX standard (this only uses 2 pairs , 4 conductors). Most of the information below assumes you are using category 5, 5e or 6 cables.

  6. If you are using category 3 or 4 cables with 100M LANs ANYWHERE you MUST use the 100Base-T4 standard and this has ADDITIONAL RESTRICTIONS documented throughout (it uses all 4 pairs, 8 conductors).

  7. Maximum LAN cable runs are 100 meters (~300ft).

  8. We provide a Cabling which provides additional information or background.

  9. We have added an article on mixing 100 MB LAN and Telephony on a single category 5(e) or 5 cable. It can be done but you must be very cautious.

  10. We have updated some of the material for 1000base-T (Gigabit Ethernet 802.3ab) which uses all 4 pairs (8 conductors) and added notes where relevant about Power-over-Ethernet (PoE 802.3af). A copper standard for 10GB Ethernet is being worked on (802.3an) but as of February 2005 the IEEE was still standardizing away.

Crossed and Straight cables - when to use them

The following diagram shows the Normal use of Crossed and Straight cables (see also the notes below).

Notes:

  1. We show Straight cables as BLUE and Crossed as RED. That is our convention the cable color can be anything you choose or more likely the vendor decides.

  2. To avoid the need for Crossed cables many vendors provide UPLINK ports on Hubs or Switches - these are specially designed to allow the use of a STRAIGHT cable when connecting back-to-back Hubs or Switches. Read the manufacturers documentation carefully.

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Standards Summary

The various standards can get a tad complicated and messy. We get occasional email requesting a summary of the standards - this is our attempt to provide a quick overview.

Standard Required Pairs 10M 100M 1000M Notes
10base-T 2 (1/2 and 3/6) yes yes no 100m support only if no cat 3/4 in run
100base-TX 2 (1/2 and 3/6) yes yes no 100m support only if no cat 3/4 in run
100base-T4 4 (1/2, 3/6, 4/5 and 7/8) yes yes yes
1000base-T 4 (1/2, 3/6, 4/5 and 7/8) yes yes yes Functionally identical to 100base-T4

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Category 5(e) (UTP) colour coding table

The following table shows the normal colour coding for category 5 cables (4 pair) based on the two standards supported by TIA/EIA (see also our primer on this topic)

We get occasional email about the difference between 568A and 568B wiring. Which one you use is a matter of local decision. These standards apply to the color code used within any SINGLE cable run - BOTH ENDS MUST USE THE SAME STANDARD. However, since they both use the same pinout at the connectors you can mix 568A and 568B cables in any installation.

cat colors

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10baseT Straight Cable (PC to HUB/SWITCH)

Straight cables are used to connect PCs or other equipment to a HUB or Switch. If your connection is PC to PC or HUB to HUB you MUST use a Crossed cable.

The following cable description is for the wiring of both ends (RJ45 Male connectors) with the 568B category 5(e) wiring colors you could, of course, use the 568A colour scheme.

Pin No. strand color Name
1 white and orange TX+
2 orange TX-
3 white and green RX+
4 NC *
5 NC *
6 green RX-
7 NC *
8 NC *

NOTE: Items marked * are not necessary for 10M LANs (10base-T) but since you will be moving shortly to 100MB LANs (won't you) you will save yourself a LOT OF TIME finding crappy cable (that you made) that does not work. Instead we suggest you wire to 100Base-T4 standards. After all you gotta stick the ends somewhere man.

We use BLUE for 10base-T straight cables. NOTE: All our wiring is now done to the 100base-T4 spec which you can use with 10base-T networks - but NOT necessarily the other way around.

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10baseT Crossed cable (PC to PC or HUB to HUB)

Crossed cables are used to connect PCs to one other PC or to connect a HUB to a HUB. Crossed cables are sometimes called Crossover, Patch or Jumper cables. If your connection is PC to HUB you MUST use a Straight cable.

The following description shows the wiring at both ends (male RJ45 connectors) of the crossed cable.

One end
RJ45 Male
Other end
RJ45 Male
1 3
2 6
3 1
4 * 5 *
5 * 4 *
6 2
7 * 8 *
8 * 7 *

NOTES:

  1. Items marked * are not necessary for 10M LANs but since you will be moving shortly to 100MB LANs (won't you) you will save yourself a LOT OF TIME finding crappy cable (that you made) that does not work. Instead we suggest you wire to 100BaseT standards.
  2. We use RED for crossed cables (or more commonly now a red heat-shrink collar at each end).
  3. All our crossed wiring is done to the 100base-T4 spec which you can use with 10baseT networks - but NOT always the other way around.

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100base-T Straight Cable (PC to HUB/SWITCH)

Straight cables are used to connect PCs or other equipment to a HUB or Switch. If your connection is PC to PC or HUB to HUB you MUST use a Crossed cable.

The following cable description is for the wiring of BOTH ends (RJ45 Male connectors) with your category 5 wiring colors (TIA/EIA 568A or 568B though the example uses 568B colors).

Pin No. conductor color Name
1 white and orange TX_D1+
2 orange TX_D1-
3 white and green RX_D2+
4 blue BI_D3+ **
5 white and blue BI_D3- **
6 green RX_D2-
7 white and brown BI_D4+ **
8 brown BI_D4- **

We use BLUE for 100baseT straight cables.

NOTES:

  1. Wires marked ** are ABSOLUTELY NECESSARY for 100Base-T4 networks - used when any combination of category 3/4/5 cables are present, when using 1000base-T and MAY be required for Power-over-Ethernet (PoE) - see below.

  2. Wires marked ** are not essential for 100Base-TX (using cat 5/5e ONLY cables) and CAN be used for other purposes, for example, telephony but, .. beware .. read this FAQ and our LAN plus Telephony article before you wire your entire neighbourhood for surround sound.

  3. The Power-over-Ethernet spec (802.3af) allows three schemes where power may be supplied. Two of these schemes use pairs 4,5 and 7,8 (marked ** in above table) for power (called Midspan PSE and Alternative B or Mode B), one scheme uses ONLY pairs 1,2 and 3,6 (Endpoint PSE, Alternative A or Mode A) for both signals and power. Depending on which scheme you use pairs 4,5 and 7,8 may be required.

  4. Gigabit Ethernet requires all 4 pairs (8 conductors).

  5. All our wiring is now done to the 100base-T4 spec which you can use with 10baseT networks - but NOT the other way around.

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100base-T Crossed cable (PC to PC or HUB to HUB)

Crossed cables are used to connect PCs to one other PC or to connect a HUB to a HUB. Crossed cable are sometimes called Crossover, Patch or Jumper cables. If your connection is PC to HUB you MUST use a Straight cable.

The following description shows the wiring at both ends (male RJ45 connectors) of the crossed cable. Note: The diagrams below shows crossing of all 4 pairs and allows for the use of cat3/4 cables with 100m LANs (100base-T4). Pairs 4,5 and 7,8 do not NEED to be crossed in 100base-TX wiring. See notes below.

crossed connection

We use RED for crossed cables (or more commonly now a red heat-shrink collar at each end).

NOTES:

  1. All our crossed wiring is now done to the 100base-T4 spec (uses all 4 pairs, 8 conductors) which you can use with 10base-T networks - but NOT necessarily the other way around.
  2. Many commercial 100m LAN cables seem not to cross pairs 4,5 and 7,8. If there is no cat3/4 wiring in the network this perfectly acceptable.
  3. Gigabit Ethernet uses all 4 pairs so requires the full 4 pair (8 conductor) cross configuration (shown above).
  4. If you are using Power-over-Ethernet (802.3af) then Mode A or Alternative A uses pairs 1,2 and 3,6 for both signals and power. Mode B or alternative B uses 4,5 and 7,8 to carry power. In all cases the spec calls for polarity insensitive implementation (using a diode bridge) and therefore crossing or not crossing pairs 4,5 and 7,8 will have no effect.

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1000base-T Gigabit Ethernet

1000base-T is the copper based version of the gigabit Ethernet standard defined by 802.3ab which, since it is over 6 months old, is available free of charge from the enlightened IEEE. Great work. In passing, if you want to see sophistry raised to an art form rread the EIA's justification fo charging for their specifications. The following notes apply to the 1000base-T spec:

  1. The standard defines auto-negotiation of speed between 10, 100 and 1000 Mbit/s so the speed will fall to the maximum supported by both ends - ensuring inter-working with existing installations.

  2. The cable specification base-line is ANSI/TIA/EIA-568-A-1995 (which you have to pay for). This means that if you know your cat5 cable was manufactured to this standard (there was a lower spec 1991 version of this specification) then it will support Gigabit Ethernet. Cat5 cable manufactured to the old specification may work or it may not - you need to run some tests. Cat5e and cat6 being higher spec cables will clearly support Gigabit Ethernet.

  3. Maximum runs are the standard 100m (~300ft).

  4. Gigabit Ethernet uses all 4 pairs (8 conductors). The transmission scheme is radically different (PAM-5 a 5 level amplitude modulation scheme) and each conductor is used for send and receive.

  5. Crossed Gigabit Ethernet cables must cross all 4 pairs.

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RJ45 Connector Pin Numbering

RJ45 Male Connector

rj45

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RJ45 Connections - some hints

We get mail saying 'Help. I've wired it correctly but it does not work'. Here are some simple notes that may help. Remember it's more difficult that you think.

  1. The RJ45 connector is the critical connection - always use the highest quality connectors you can afford. The most common cause of connection faults are bad connectors.

    There are different connectors for stranded and solid cable and manufacturers do not always do a good job at differentiating them. Spend the time to make sure you have the right connector type. If you use the wrong type of connector the cable may or may not work initially but it will almost certainly fail very quickly.

  2. Make and test practice cables until you get it right every time - especially before you destroy a cable you just spend 2 hours fitting.
  3. When cutting the exterior cover of the cable be very careful not to cut the insulation cover of the conductors since this can cause shorts - bottom line: the cable won't work.
  4. Expose a maximum of 1 inch of individual conductors when preparing the cable for connection.
  5. Line up all the conductors according to the wiring standard you are using.
  6. Measure the cable and trim the conductor ends so they are are all the same length and no individual conductor wire is visible outside the plastic cover of the RJ45 connector.
  7. Carefully slide the prepared cable into the RJ45 connector making sure the end of the conductors reaches the end of the RJ45 connector.
  8. Using the crimp tool make the connection using one firm squeeze operation.
  9. Test the cable before fitting if possible.

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Shielded Twisted Pair

Shielded Twisted Pair (STP) comes in a variety of formats. It is typically used in three applications:

  1. Where there is significant EMI in the environment such as caused by high-powered electric motors (elevator shafts), flourescent lighting etc. Additionally where there is significant Alien Crosstalk (ANEXT) such as in very high speed (gigabit and 10gb) LANs. In this case the ethernet signals in the cable are protected against external interference from either adjacent pairs or the environment.

  2. Where there is extremely sensitive electrical/electronic equipment in the surrounding environment or where security requirements demand elimination of eavesdropping possibilities from radiated LAN signals (TEMPEST). In this case the ethernet signals in the cable are contained and prevented from polluting, or escaping into, the external environment.

  3. Where maximum performance - either speed or distance - is required. As Ethernet speeds continue to increase either fiber or Shielded Twisted Pair is becoming increasingly common, for instance, to reach 100m distances at 10Gb speeds on copper will require shielded cable (limited to 55m for UTP).

Shielded cable comes in three broad types with a confusing range of terminology:

  1. Where there is a single foil (FTP - Foil Twisted Pair) or braided (ScTP - Screened Twisted Pair) shield inside the jacket covering all four pairs.

  2. Where there is a foil shield covering each pair. This is frequently refered to as PiMF (Pairs in Metal Foil) and is designed primarily to eliminate Alien Cross-talk (ANEXT) from adjacent pairs.

  3. Where there is a foil shield covering each pair and a (Foil or Braided) shield covering the whaoe cable. This is frequently refered to as SSTP (Double Shield Twisted Pair) or even PiMF - since many manufacturers also add a jacket shield to foil covered pair cables.

In almost all cases there is a single ground wire (called a drain) which allows for connection to secondary grounding sources.

The diagram below illustrates the differences:

Shielded Twisted Pair

Notes:

  1. Shielded cable of any variety has a greater diameter than UTP and will therefore occupy more space in cable ducting and raceways.

  2. Connecting shielded cable is more complex and time consuming - but not execessively so - than conventional UTP. Manufacturers specifications vary enormously, expecially with respect to grounding, and should be followed closely.

  3. In shielded cable installations the jacks and receptacles are typically made of metal and the cable shield (foil or braid) is connected electrically to the connector and thence through the receptable to a suitable ground.

  4. Foil covered pairs are typically not connected to ground and thus provide only alien crosstalk immunity from adjacent pairs (ANEXT).

  5. Manufacturers specifications and measurements suggest that shielded cables do NOT create antenna effects - indeed experiments show that UTP creates a substantially greater antenna effect (~40db) over correctly grounded shielded cables.

  6. Even ungrounded shielded cables provide better performance (by ~20db) than conventional unshielded twisted pair (UTP).

  7. The drain wire provides a secondary or auxiliary ground method where metallic path grounding is provided by the connectors and, as such, is optional. In cases where metal connectors are not being used the drain wire may be used as the primary grounding method and needs to be routed independantly to a suitable ground.